Production Equipment

State-of-the-art manufacturing facilities for high-quality membranes

Advanced Manufacturing Capabilities

POLYTECH invests in cutting-edge production technology to ensure consistent quality and high output.

Membrane Structure

PP Spun-bond Lines

  • Two production lines with max 1.6m and 2.4m widths
  • Daily output: 15 tons of nonwoven fabrics
  • Double-beam design for superior tensile strength
  • Uses 100% new polypropylene raw material

Lamination Lines

  • Three advanced lamination technologies
  • PE extruded lamination for strong bonds
  • Hot-rolling lamination for precise control
  • Ultrasonic compositing for specialized applications
  • New 3-meter-width line doubling capacity

Daily Production Capacity

60,000+ meters

With our expanded capacity, we can meet large orders while maintaining competitive pricing

Advanced Manufacturing Technology

Our production process combines modern technology with quality control to create superior waterproofing products:

Polypropylene pellets are melted and extruded through spinnerets to form continuous filaments. These filaments are laid onto a moving conveyor belt to form a web, which is then bonded using heat and pressure.

  • Produces uniform, high-strength non-woven fabric
  • Allows precise control of fabric weight and thickness
  • Environmentally friendly with minimal waste

Molten polyethylene is extruded directly onto the non-woven substrate, creating a strong, permanent bond as it cools. This process creates a waterproof barrier while maintaining the fabric's flexibility.

  • Creates superior bond strength
  • Allows precise control of film thickness
  • Energy efficient process

High-frequency ultrasonic energy is used to bond materials together without adhesives. This creates strong seams without compromising breathability.

  • Creates strong bonds without additional materials
  • Maintains material permeability
  • Ideal for specialized products
Factory Interior
Production Control
Quality Control
Quality Control
Automation

Automation & Quality Control

Our manufacturing process incorporates advanced automation to ensure consistent quality:

  • Automated Thickness Control: Laser sensors monitor material thickness in real-time
  • Precision Tension Systems: Maintain consistent material handling throughout production
  • In-line Quality Inspection: Computer vision systems detect defects immediately
  • Automated Roll Handling: Reduces manual handling and potential damage
  • Centralized Control System: Operators monitor all lines from a central station
Automation increases consistency and reduces human error
Real-time data collection for continuous improvement